Hints and Tips to Create Your Concrete Worktop
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Before You Pour...
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Edge Forms can warp if left in direct sunlight or high heat – store them somewhere cool.
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Use duct tape on cement board seams and around the outside of your forms to prevent leaks.
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Pre-drill holes in your forms before installing to avoid stripping the cement board.
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Set your drill to the lowest setting and avoid overtightening clips and screws.
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Protect your cabinets and floors with painter’s plastic – pouring concrete is messy!
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Lightly mist the cement board with water before pouring to stop it absorbing too much moisture from the mix.
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For temporary support under overhangs, cut 2x4 legs slightly short and use shims – they’ll be easier to remove later.
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Add extra Fibreglass Mesh around sink cut-outs or corners for added reinforcement and to help prevent cracking.
Mixing, pouring and finishing...
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Use a corded ½” drill with a spiral paddle mixer – cordless drills don’t have enough power.
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Always mix with cold water. Let your hose run a bit to flush out any warm water before filling.
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Add your mix to the water gradually. If it starts thickening too much, pause and let the drill catch up before adding more.
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If you don’t have a screed, a straight 2x4 or level will do the job.
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Vibrate the edges to remove trapped air – tap with a float or use a sander along the form. A margin trowel also helps while pouring.
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Keep an eye out for low spots as you pour – they’re hard to fix later. Fill gaps under your screed before the mix sets.
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If pouring in hot weather or direct sunlight, cover your top with damp towels or plastic once it’s firm enough to prevent shrinkage or curling.
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To remove faucet knockouts, twist from underneath. If it’s stuck, drill into the base, insert a lag bolt, and pull it free with pliers.
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Use an electric orbital sander for finishing – hand sanding isn’t very effective.
Maintenance and long term care...
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Avoid putting tape on sealed concrete – it can lift the sealer. Replace rubber feet on appliances with felt pads to prevent damage.
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Clean sealed surfaces with regular household cleaners and a soft cloth or sponge. Avoid abrasive tools like magic erasers – they can dull the finish
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Cover your outdoor worktops in winter. Freeze/thaw cycles can affect them.